Dainsta - Space & Satellite Manufacturing

Space and Satellite Manufacturing

Mission-critical components with AS9100 D-compliant processes, high-reliability manufacturing, and flight-ready documentation

Component Showcase

Precision-engineered aerospace components for mission-critical applications

Structural Brackets & Frames

Structural Brackets & Frames

Lightweight, high-strength CNC-machined components

Waveguides & Antenna Components

Waveguides & Antenna Components

RF-optimized parts for satellite communication

Propulsion System Components

Propulsion System Components

Nozzles, thruster chambers, and fuel system parts

Thermal Management Systems

Thermal Management Systems

Custom heat sinks and radiators for space applications

Electronic Housings & Shielding

Electronic Housings & Shielding

EMI-resistant enclosures for onboard electronics

Dainsta's Unique Advantage

We combine the best of both additive and subtractive metal and polymer solutions to make state-of-the-art components

Zero
Defects
Unmatched
Precision & Reliability
5X
Faster Production

We don't just manufacture components—we provide design insights to make your parts faster, lighter, and stronger

CNC Machining
3D Printing
Metal & Polymer

Why Dainsta for Space

Precision manufacturing meets aerospace standards for mission-critical applications

Space-Grade Materials & Traceability

Full material certification and lot linkage for every component, ensuring complete traceability from source to deployment.

Tight Tolerances & Process Capability

Advanced CNC machining achieving ±0.001mm precision with validated process capability for mission-critical applications.

PPAP, FAI, COC Documentation

Comprehensive documentation including Production Part Approval Process, First Article Inspection, and Certificates of Conformance with material lot linkage.

Fast Iteration with DFM Feedback

Expert Design for Manufacturing analysis to optimize designs for space-grade production and reduce time to flight-ready status.

Manufacturing Capabilities

Advanced processes for space-grade components

CNC Milling (3-axis, 4-axis)

Multi-axis machining for complex satellite components with tight tolerances and superior surface finishes.

CNC Turning

Precision turning for cylindrical space components including shafts, housings, and fasteners.

EDM and Wire EDM

Electrical discharge machining for intricate geometries and hard materials required in space applications.

Surface Finishing

Comprehensive finishing including anodizing, passivation, and specialized coatings for space environments.

CMM Inspection

Mitutoyo M574 Coordinate Measuring Machine for precise dimensional verification and quality assurance.

Clean & Pack to Spec

Contamination-free packaging with bag-and-tag protocols and moisture protection for space-grade components.

Materials & Processes

Space-qualified materials with full certification and traceability

Aluminum Alloys: Industry standard for structural satellite components - AMS-QQ-A-250/4 (6061), AMS-QQ-A-250/5 (6063), AMS-QQ-A-250/12 (7075), AMS-QQ-A-225/8 (2024), AMS 4027 (6061-T6), AMS 4037 (7075-T6), AMS 4049 (2024-T3)

Titanium Alloys: High-strength, lightweight aerospace material - AMS 4911 (Ti-6Al-4V Bar), AMS 4928 (Ti-6Al-4V Sheet), AMS 4935 (Ti-6Al-4V Wire), AMS 4967 (Ti-6Al-2Sn-4Zr-2Mo), AMS 4905 (CP Grade 2), AMS 4930 (Ti-3Al-2.5V), AMS 4919 (Ti-5Al-2.5Sn)

Stainless Steel: Corrosion-resistant and machinable grades - AMS 5504 (304), AMS 5513 (304L), AMS 5643 (316), AMS 5648 (316L), AMS 5604 (17-4PH), AMS 5659 (15-5PH), AMS 5510 (303), AMS 5640 (321)

Nickel Superalloys: High-temperature and corrosion-resistant - AMS 5596 (Inconel 718 Bar), AMS 5662 (Inconel 718 Sheet), AMS 5383 (Inconel 625 Bar), AMS 5599 (Inconel 625 Sheet), AMS 5387 (Inconel 600), AMS 5698 (Hastelloy X), AMS 5536 (Monel 400)

Copper Alloys: RF/waveguide and electrical applications - AMS 4500 (C10100 Oxygen-Free), AMS 4640 (C18000 Chromium Copper), AMS 4605 (C18200 Chromium Copper), AMS 4610 (C17200 Beryllium Copper), AMS 4725 (C17510 Beryllium Copper), AMS 4650 (C63000 Aluminum Bronze)

Alloy Steel: Heat-treated high-strength applications - AMS 6414 (4340), AMS 6382 (4130), AMS 6370 (4140), AMS 6381 (8630), AMS 6322 (9310), AMS 6265 (4330V), AMS 6427 (300M)

Magnesium Alloys: Ultra-lightweight structural components - AMS 4375 (AZ31B Sheet), AMS 4377 (AZ61A), AMS 4382 (ZK60A), AMS 4426 (WE43), AMS 4396 (ZE41A)

High-Performance Polymers: Functional prototypes and non-structural components - PEEK (Polyetheretherketone), ULTEM (PEI), PA12 (Nylon 12), PPSU (Polyphenylsulfone), PPS (Polyphenylene Sulfide), PEKK, Torlon (PAI)

Typical grades: 6061-T6, 7075-T6, 2024-T3 (Aluminum) | Ti-6Al-4V (Grade 5), Ti-6Al-2Sn-4Zr-2Mo (Titanium) | 304, 316, 17-4PH, 15-5PH (Stainless) | Inconel 625, 718 (Nickel) | C18000, C18200, C10100 (Copper) | 4340, 4130 (Steel) | AZ31B, ZK60A (Magnesium)

AMS Certified Materials: All materials come with complete certification and COC linkage to material heat lots, ensuring full traceability for compliance and audit requirements.

Quality & Documentation

Comprehensive documentation and traceability for space applications

ISO-aligned workflows with FAI on request

Certificate of Conformance referencing PO and drawing revision

Material certificates attached and linked to part lots

Measurement reports from CMM when scoped

Full traceability documentation for audit compliance

Project Snapshots

Representative examples of space and satellite components we manufacture

Satellite Structural Bracket

Satellite Structural Bracket

Specs: 6061-T6 Aluminum, ±0.02mm tolerance

Finish: Bead blast + clear anodize

Application: Satellite mounting system

Actuator Shaft

Actuator Shaft

Specs: 17-4PH H900, GD&T with multiple datums

Finish: Passivated

Application: Precision positioning mechanism

RF Enclosure

RF Enclosure

Specs: 7075-T6 Aluminum, EMI-sensitive pocketing

Finish: Chromate conversion coating

Application: Communication equipment housing

Our Process

From concept to flight-ready components

1

RFQ Submission

Upload CAD files and specifications

2

DFM Review

Expert analysis and optimization recommendations

3

Pilot Lot

Initial production with FAI documentation

4

Production

Scaled manufacturing with consistent quality

Ready to get started? Submit your RFQ and receive expert DFM feedback within 24 hours.

Frequently Asked Questions

We provide comprehensive documentation including Certificate of Conformance (COC) referencing your PO and drawing revision, material certificates linked to part lots, dimensional inspection reports, and process certifications. First Article Inspection (FAI) reports are available upon request for new programs.
While we maintain strict confidentiality and security protocols for all projects, please consult with us regarding specific ITAR or export-controlled requirements. We can discuss appropriate measures and compliance frameworks on a case-by-case basis to support your program needs.
Simple components (basic turning/milling): 7-10 business days. Complex multi-axis parts: 2-3 weeks. First articles with full FAI documentation: 3-4 weeks. Production runs are scheduled based on volume and complexity. Rush programs can often be accommodated with advance notice.
 We offer multiple inspection levels: Standard dimensional verification with calipers and micrometers, CMM inspection on our Mitutoyo M574 for complex geometries and GD&T verification, First Article Inspection with full documentation, and statistical process control for production runs. All measurement reports reference calibrated equipment traceable to NIST standards.
Absolutely. Our process begins with prototype runs where we validate designs, optimize manufacturing processes, and generate comprehensive FAI documentation. We then seamlessly transition to pilot runs and full production with consistent quality and traceability maintained throughout all phases.
We maintain ISO 9001:2015 certification and follow aerospace quality standards. Our processes include statistical process control, calibrated measurement equipment, environmental controls, and comprehensive documentation systems designed to meet the stringent requirements of space and satellite manufacturing.

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